What document serves as the basis for the items checked during a 100-hour or annual inspection of an aircraft?
ACS code: AM.II.D
Correct answer: The scope and detail listed in 14 CFR Part 43, Appendix D
Rationale: Annual and 100-hour inspections must cover the scope and detail of items listed in 14 CFR Part 43, Appendix D, unless an approved inspection program is used. The Airframe Handbook stresses that this appendix defines the minimum checklist content for a complete airframe inspection.
When performing a visual inspection of an aircraft structure, adequate lighting and the use of a mirror and flashlight are important because they help the technician
ACS code: AM.II.D
Correct answer: detect defects in areas that are not directly visible
Rationale: Visual inspection is the most widely used method, and the handbook notes that mirrors, flashlights, and magnifiers extend the inspector's reach into hidden or shadowed areas. These aids reveal cracks and damage that would otherwise be missed, but they do not measure depth or alloy.
A magnetic particle inspection method can be used to detect surface and subsurface discontinuities in
ACS code: AM.II.D
Correct answer: ferromagnetic materials such as steel
Rationale: Magnetic particle inspection relies on magnetizing the part, so it only works on ferromagnetic materials like iron and steel. The handbook notes nonmagnetic materials such as aluminum, magnesium, and composites cannot be inspected by this method.
A limitation of the dye penetrant inspection method is that it can only detect defects that
ACS code: AM.II.D
Correct answer: are open to the surface of the part
Rationale: Penetrant inspection works by capillary action drawing fluid into a defect that breaks the surface; if a crack is not open to the surface, the penetrant cannot enter it. The handbook therefore limits this method to detecting surface discontinuities only.
Eddy current inspection of aircraft structure is particularly useful because it can
ACS code: AM.II.D
Correct answer: detect cracks without removing surface coatings
Rationale: Eddy current testing induces circulating currents in conductive material; a crack disrupts those currents and changes the probe reading. The handbook notes it can find surface and near-surface cracks, including around fastener holes, often without removing paint.
When inspecting a sheet metal structure, a row of fasteners that shows smoking or a dark smudge pattern around the heads usually indicates
ACS code: AM.II.D
Correct answer: working or loose rivets in the joint
Rationale: A dark 'smoking rivet' trail of aluminum oxide powder around a rivet head is caused by the rivet working in its hole, abrading metal as the joint flexes. The handbook identifies this as a sign of loose or working rivets requiring further inspection and repair.
After completing a required 100-hour or annual inspection, the technician must record the results in the
ACS code: AM.II.D
Correct answer: aircraft maintenance records
Rationale: Upon completing an inspection, the person must make an entry in the aircraft maintenance records describing the inspection and its findings, as required by Part 43. The handbook reinforces that proper recordkeeping is part of completing the inspection.