Airframe Inspection — FAA A&P Test Questions (ACS AM.II.D)

Airframe inspection is the ACS area where regulation meets technique. The questions ask what a 100-hour or annual inspection has to cover, where the results are recorded, and, for the larger half, which nondestructive method will actually find a given defect. Every AMTprep question tagged to AM.II.D comes with a rationale and a handbook reference. If you can keep four inspection methods straight and remember that a proper visual inspection is a method in its own right with its own rules, this is one of the more reliable areas to pick up points.

What ACS AM.II.D covers

AM.II.D draws on the inspection material in FAA-H-8083-31 plus the inspection rules in 14 CFR Part 43. On the paperwork side, expect the checklist question: a person performing a 100-hour or annual inspection must use a checklist that covers at least the scope and detail of Appendix D to 14 CFR Part 43, or a manufacturer's equivalent. Expect a second question on where the results go, which is a maintenance record entry stating the type of inspection, the date, the aircraft time in service, and the signature and certificate number of the person approving or disapproving the aircraft for return to service. The technique half starts with the visual inspection, which finds most defects. Questions here reward the mundane answer: clean the area, light it properly, and use a mirror and flashlight to see surfaces you cannot look at directly, with a magnifier for a suspected crack. Then the four methods. Liquid or dye penetrant finds only discontinuities that break the surface and cannot be used on porous material. Magnetic particle finds surface and slightly subsurface discontinuities, but only in ferromagnetic parts such as steel bolts, gear components and engine parts, and the part must be demagnetized afterward. Eddy current works on any conductive material, sees surface and near-surface cracks, and can find cracks in second-layer structure around fasteners with little disassembly. Ultrasonic passes sound through the part to find internal flaws and thickness loss. Symptom questions close the area out: smoking or dark smudges around rivet heads mean working, loose fasteners, and a fine network of surface cracks in an acrylic transparency is crazing.

Where this sits on the test

ACS AM.II.D is tested on the FAA Airframe written test, one of 1,748 ACS-tagged questions in the Airframe bank. Every question tagged to this area carries a worked rationale and its FAA handbook reference, so you can drill the code itself rather than the whole test.

FAA handbook references

  • FAA-H-8083-31

Three traps candidates fall into

  1. Magnetic particle is the method candidates reach for whenever a question says crack, but it only works on ferromagnetic material. On an aluminum skin or a magnesium casting it does nothing at all. Those parts get dye penetrant for surface cracks, or eddy current for surface and near-surface cracks.
  2. Dye penetrant gets credited with finding hidden damage, and it cannot. The penetrant has to seep into a discontinuity that is open to the surface, so a subsurface delamination, an internal inclusion, or a crack that has been peened or smeared closed will never show up in the developer.
  3. The annual and the 100-hour inspection have the same scope, so candidates assume the same person can sign either one. A certificated mechanic holding airframe and powerplant ratings can approve a 100-hour inspection, while an annual requires a mechanic holding an inspection authorization.

7 free sample questions from ACS AM.II.D

  1. AM.II.DTap an answer

    What document serves as the basis for the items checked during a 100-hour or annual inspection of an aircraft?

  2. AM.II.DTap an answer

    When performing a visual inspection of an aircraft structure, adequate lighting and the use of a mirror and flashlight are important because they help the technician

  3. AM.II.DTap an answer

    A magnetic particle inspection method can be used to detect surface and subsurface discontinuities in

  4. AM.II.DTap an answer

    A limitation of the dye penetrant inspection method is that it can only detect defects that

  5. AM.II.DTap an answer

    Eddy current inspection of aircraft structure is particularly useful because it can

  6. AM.II.DTap an answer

    When inspecting a sheet metal structure, a row of fasteners that shows smoking or a dark smudge pattern around the heads usually indicates

  7. AM.II.DTap an answer

    After completing a required 100-hour or annual inspection, the technician must record the results in the

What document serves as the basis for the items checked during a 100-hour or annual inspection of an aircraft?

ACS code: AM.II.D

Correct answer: The scope and detail listed in 14 CFR Part 43, Appendix D

Rationale: Annual and 100-hour inspections must cover the scope and detail of items listed in 14 CFR Part 43, Appendix D, unless an approved inspection program is used. The Airframe Handbook stresses that this appendix defines the minimum checklist content for a complete airframe inspection.

When performing a visual inspection of an aircraft structure, adequate lighting and the use of a mirror and flashlight are important because they help the technician

ACS code: AM.II.D

Correct answer: detect defects in areas that are not directly visible

Rationale: Visual inspection is the most widely used method, and the handbook notes that mirrors, flashlights, and magnifiers extend the inspector's reach into hidden or shadowed areas. These aids reveal cracks and damage that would otherwise be missed, but they do not measure depth or alloy.

A magnetic particle inspection method can be used to detect surface and subsurface discontinuities in

ACS code: AM.II.D

Correct answer: ferromagnetic materials such as steel

Rationale: Magnetic particle inspection relies on magnetizing the part, so it only works on ferromagnetic materials like iron and steel. The handbook notes nonmagnetic materials such as aluminum, magnesium, and composites cannot be inspected by this method.

A limitation of the dye penetrant inspection method is that it can only detect defects that

ACS code: AM.II.D

Correct answer: are open to the surface of the part

Rationale: Penetrant inspection works by capillary action drawing fluid into a defect that breaks the surface; if a crack is not open to the surface, the penetrant cannot enter it. The handbook therefore limits this method to detecting surface discontinuities only.

Eddy current inspection of aircraft structure is particularly useful because it can

ACS code: AM.II.D

Correct answer: detect cracks without removing surface coatings

Rationale: Eddy current testing induces circulating currents in conductive material; a crack disrupts those currents and changes the probe reading. The handbook notes it can find surface and near-surface cracks, including around fastener holes, often without removing paint.

When inspecting a sheet metal structure, a row of fasteners that shows smoking or a dark smudge pattern around the heads usually indicates

ACS code: AM.II.D

Correct answer: working or loose rivets in the joint

Rationale: A dark 'smoking rivet' trail of aluminum oxide powder around a rivet head is caused by the rivet working in its hole, abrading metal as the joint flexes. The handbook identifies this as a sign of loose or working rivets requiring further inspection and repair.

After completing a required 100-hour or annual inspection, the technician must record the results in the

ACS code: AM.II.D

Correct answer: aircraft maintenance records

Rationale: Upon completing an inspection, the person must make an entry in the aircraft maintenance records describing the inspection and its findings, as required by Part 43. The handbook reinforces that proper recordkeeping is part of completing the inspection.

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Frequently asked questions

What checklist must be used for an annual or 100-hour inspection?
You must use a checklist that includes at least the scope and detail of Appendix D to 14 CFR Part 43, or an equivalent acceptable to the Administrator. In practice most shops use the manufacturer's inspection checklist for that specific aircraft, which is more detailed than the appendix and covers the same scope. Either way, the checklist is what defines the items you are required to inspect.
What is the difference between an annual and a 100-hour inspection?
The scope is the same. What differs is who signs it and what triggers it. An annual comes due every twelve calendar months and must be signed by a mechanic holding an inspection authorization. A 100-hour is driven by time in service and applies to aircraft carrying persons for hire or used for flight instruction for hire, and a mechanic with airframe and powerplant ratings may sign it.
Can the 100-hour inspection interval be exceeded?
By not more than ten hours, and only while en route to a place where the inspection can be performed. It is not a grace period for convenience. Any excess time flown must be counted against the next interval, so an aircraft that reaches the inspection facility at 106 hours is due again 94 hours later, not a full 100 hours later.
Which nondestructive inspection method should I use?
Match the method to the material and to where the defect lies. Surface crack in aluminum: dye penetrant. Surface or slightly subsurface crack in a steel part: magnetic particle. Crack around a fastener hole or in second-layer structure of any conductive metal: eddy current. Internal flaw, thickness loss, or delamination in a composite: ultrasonic. Before any of them, do a clean, well-lit visual inspection.
What does a smoking rivet mean?
It is a dark gray or black smudge trailing away from a rivet head. The stain is fine debris worked out from under the head as the rivet moves in its hole, so it tells you the fastener is loose and the joint is working. Treat the whole row as suspect, remove and inspect the fasteners, and look for cracks in the structure underneath.

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